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From worm waste to fertilizer TerraCycle — making profits grow

By JENNIE DALEY
Journal Staff


ITHACA — It's a company Steve Kurz called “nuts” and “genius” in the same breath.

When you realize the Cornell University junior is talking about bottling liquefied worm poop in re-used drink bottles, it starts to become clearer why.

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Yet TerraCycle, the company that makes this fertilizer and for whom Kurz works, is growing at such a rate that the “nuts” description is becoming less and less appropriate with every sale.

“We're using something people don't want and would pay to get rid of,” said Kurz, who is heading up the company's Cornell-based office.

The company started with a goal of changing the basic business model and hopes its approach eventually will outsell MiracleGro as the country's leading fertilizer, while maintaining a triple bottom line of environmental, social and financial responsibility.

While studying economics at Cornell, Kurz got caught up in TerraCycle after his dad shared an article from the Princeton University newspaper about the company.

“My first thought was ‘That's totally insane,'” Kurz remembered.

So crazy, that Kurz cold-called co-founder Tom Szaky, 23, and ended up with a summer internship. It was during that summer that he learned the workings of the company and its unique history.

TerraCycle began in 2001 when Szaky and business partner Jon Beyer decided to drop out of their sophomore year at Princeton and see if they could turn trash into profit. By using worms to break down selected materials from the Princeton dining halls, they realized they could create a fertilizer with inputs some people might pay them to take off their hands.

They decided to go to organic and took their business model on the road. In 2003, TerraCycle won the Carrot Capital Business Plan Challenge and, in a surprising move, turned down a hefty cash prize in the form of venture capital to develop independent investors.

So, with $20,000 from friends, family and maxed-out credit cards, TerraCycle took off.

The product that has kept them going is a form of vermicompost. The fertilizer is made by feeding worms' organic material that they then break down. While he won't disclose their exact inputs, Szaky used the examples of coffee grounds or hops from beer manufacturers as the types of elements that go into the fertilizer.

The resulting material is then anaerobically brewed, something like a tea, to create the bottled liquid.

By only feeding the worms specific materials, TerraCycle earned certification with the Organic Materials Review Institute. Displaying an OMRI label means the product can be used, as directed, in the production of organic plants or produce.

The company's “worm army” and headquarters are in Trenton, N.J., with offices here, in Cornell's Business and Technology Park, and in Toronto. There are 30 full-time employees. The Ithaca office, which opened a year ago, is staffed by eight interns.

For that staff in Ithaca, the main focus is the four-week old “Bottle Brigade.”

“We're looking to have the largest bottle drive in the nation,” Kurz said.

Collecting bottles is central to the company's manufacturing, because the liquid-product is packaged in re-used, 20-ounce drink bottles. Originally gathered through bottle drives at local schools, where they give an educational presentation, the company needs to expand its collections to accommodate increased sales.

To achieve this mission, TerraCycle has talked to everyone from local schools and colleges to Barbara Eckstrom, solid waste manager of Tompkins County Solid Waste. In a meeting with Eckstrom Thursday, discussions went so far as to consider creating a model of partnering with municipalities and haulers that could be replicated nation-wide.

“I think there's a great opportunity here,” Eckstrom said. “Everything you're saying is in-line with our mission — moving towards zero waste while still maintaining a profit and working with any company that works on re-use.”

This kind of response has helped the product's sales grow at a tremendous rate. TerraCycle is already on the shelves in Wal-Mart Canada and Home Depot Canada, it's hoping to have a similar presence in the U.S. by next spring.

“It's always nice to walk into Home Depot and Wal-Mart and see the product there,” Szaky said, of his visits to Canada.

Ithacans will likely see evidence of TerraCycle at schools and small businesses in the form of collection boxes before they see it on many stores' shelves.

The first local company to distribute the product is GreenStar Cooperative Markets, where a 20-ounce bottle costs $5.29.

Contact: jdaley@ithacajournal.com

Originally published November 4, 2005

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JASON TOWLEN/Gannett News Service

Top:Dr. Bill Gillum, left, vice president of Research and Production for TerraCycle, and director of research Erin McBride trim grass in a growth experiment used to test the effectiveness of different applications of the company's plant food last summer in Columbus, N.J. Above left:Red worms weave their way through composted organic material at TerraCycle, Inc. in Columbus, N.J. Above right:Holding bottles of TerraCycle Plant food, representatives of the company tour the Tompkins county recycling center Thursday with Barbara Eckstrom, Solid Waste Manager, Tompkins County Solid Waste. The representatives are: Cornell University senior Brian Warshay, associate member, far left; Steve Kurz, Director of Hydroponics, a Cornell junior; and Marcus Gallagher, associate member, Cornell sophomore.
About TerraCycle

WHAT: TerraCycle was started in 2001 and now is based in Trenton, N.J. with offices in Ithaca and Toronto. Its primary product is liquefied vermicompost, which is packaged in re-used, 20-ounce drink bottles.

HOW MUCH: Annual sales this year were $500,000 and are expected to grow to $1.5 million next year with an major expansion into the American market.

WHERE: Locally, TerraCycle Plant Food is sold at GreenStar Cooperative Market.

ON NET: http://www.terracycle.net/.



JASON TOWLEN/Gannett News Service


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